The Threat of Air in Oil across Industries

The Threat of Air in Oil across Industries

Air in oil is a widespread, often unrecognized challenge - now it can be measured DIRECTLY and accurately.

With the Smart Bubble System, companies gain complete control over their oil quality:

  • Detect air in oil directly and in real time
  • Optimize lubricants in a targeted manner and extend their service life
  • Avoid component failures before they occur

Find out how the SBS is revolutionizing oil condition monitoring in various industries.

Challenges

Why Oil Condition Monitoring Matters Across Industries

Common problems caused by air in oil:

  • Oxidation accelerates oil degradation, reducing efficiency
  • Foaming affects lubrication performance and component reliability
  • Cavitation leads to wear, breakdowns, and higher maintenance costs
  • State of the art indirect air in oil detection ineffective and susceptible to interferences

Across industries, the SBS provides a real-time solution—making air in oil directly measurable for the first time.

Solution

How the SBS supports different industries

The Smart Bubble System transforms oil condition monitoring from reactive to preventive by providing:

  • Reduced oil aging, preserving lubricant integrity
  • Increased operational efficiency, minimizing energy losses
  • Enhanced functionality, maintaining peak system performance under all conditions
  • Extended service life, ensuring long-term system reliability
  • Lower maintenance costs, by preventing premature component wear
  • Get to know the real time oxidation of your oils

Industries that benefit from the SBS

The Smart Bubble System (SBS) offers customized solutions for all industries that rely on precise oil condition monitoring and lubrication optimization.

Industry

Automotive & Mobility

Issue: Gearboxes, transmissions, and lubrication systems suffer from aeration and oil degradation, reducing vehicle and component lifespan.
How the SBS Helps: SBS provides real-time analysis of aeration in lubricants, preventing wear and optimizing vehicle performance.

  • Improves efficiency and longevity of automotive lubrication systems
  • Reduces failures in transmissions, engines, and hydraulics
Learn more the SBS Advantage
Automotive & Mobility

Industry

Heavy Machinery and Off-Highway Equipment

Issue: Oil-air dispersion inevitably and unintentionally occurs in high-pressure hydraulic systems, transmissions and axles in heavy machinery. The air in the oil creates various challenges that can lead to component failure, among other things.

How the SBS Helps: The SBS enables critical conditions to be detected at an early stage, ensuring reliable lubrication even under challenging conditions.

  • Prevents cavitation and premature wear
  • Increases reliability of hydraulic components and seals
  • Realize efficient control sequences for your hydraulics due to unavoidable compressibility of aerated oils
  • Plan de-gassing sequences  in your equipment due to real-time air in oil measurement
Learn more the SBS Advantage
Heavy Machinery and Off-Highway Equipment
Industrial Hydraulics and Manufacturing

Industry

Industrial Hydraulics and Manufacturing

Issue: Hydraulic systems suffer from foam formation, cavitation, and inefficient lubrication, leading to component failures resulting in high maintenance costs.
How the SBS Helps: Using the SBS, real-time monitoring of the oil quality with regard to lubricity, air content and also air bubble sizes becomes possible. This considerably simplifies preventive maintenance of the lubricants as well as the mechanical components of a system.

  • Detect foaming and oxidation-related failures
  • Ensures reliable lubrication and machine uptime
Learn more the SBS Advantage
Wind Power

Industry

Wind Power

Issue: Wind turbine gearboxes are designed for maximum efficiency. During operation, however, unavoidable oil foaming, oxidation and oil ageing occur, which has a direct impact on efficiency and leads to costly downtimes.
How the SBS Helps: With the SBS, both the foam formation and the air bubble size can be measured precisely and on a load point specific basis. As a result, both the efficiency and the wear of the lubricating oils used can be optimized.

  • Extends lubrication lifetime and reduces maintenance cycles
  • Ensures optimal gearbox performance under extreme conditions
  • Giving you real-time insights for you process-optimization
Learn more the SBS Advantage
Fluid & Filtration

Industry

Fluid & Filtration

Issue: Hydraulic systems require stable lubrication and precise oil circulation and filtration. Air in the oil affects both the filter performance and the overall efficiency of the systems.
How the SBS Helps: With the SBS, both air content and air bubble sizes can be measured precisely at the point of origin, and above all they can be produced specifically for testing purposes. In this way, filter systems can be developed tailored to the application and optimized for customers in a targeted manner.

  • Optimizes fluid stability and pressure control
  • Reduces energy consumption and ensures smooth operation
Learn more the SBS Advantage